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3800 TPI 4spd Auto into 86 Coupe

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Romeo View Drop Down
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Post Options Post Options   Quote Romeo Quote  Post ReplyReply Direct Link To This Post Posted: 09 November 2010 at 4:41pm
The 3800 has always been a ninety degree V6, Damien... And the Northstar, 350/383, 4.9 and LS7 are all ninety degrees too. It'll all work out, don't worry.
Never shift into reverse without a back-up plan.
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Post Options Post Options   Quote Dawg Quote  Post ReplyReply Direct Link To This Post Posted: 09 November 2010 at 4:19pm
Ummmm....that doesn't look like we're in 60 deg. land anymore.  That over head shot shows it all.  Pretty darn tight I bet.  Width wise I mean.

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Post Options Post Options   Quote Blair Quote  Post ReplyReply Direct Link To This Post Posted: 09 November 2010 at 12:54pm

So fare the swap is going well. In the last two weeks I managed to reassemble the engine bits and mount the engine to the cradle. Although there was already a 3800 in the car I had to start the wiring harness from scratch. This allowed me to improve on how I built the first harness by using high temp looming and self bonding rubber tape.

I now have the engine and cradle in the car and have started hooking it up.

It will take another 20 hours of harness building to connect the computer and car to the engine harness. As well I will have to make mounts for the dog bones and coil pack.

I hope to get the car running before it gets real cold in my shop but this will be hard.

There are a couple of thing I am looking for, can you help?

I am in need of a - 87,88 coupe rear bumper in good shape.

 - Dickman v6 poly dog bone ( will likely order from D.)

 - left and right fast back drip rails.

if you think you can help give me a p.m.

Thanks...

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Blair View Drop Down
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Post Options Post Options   Quote Blair Quote  Post ReplyReply Direct Link To This Post Posted: 30 October 2010 at 6:29pm

Thanks for the kind words.

Here's a pic of the just finished brackets ready for the glass beader and paint.

The upper bracket is made from 3/16" plate with 1/4"x3/4" ribs. The lower engine/ alternator mount is made from 1/4"x2" flat bar and 3/6" ears. This is the limit for my mig and as thin as I would go.

I should mention to anyone that wonts to make there own brackets that all I use is a 110v gas mig, 5"grinder, and a $15. home depot drill.

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Post Options Post Options   Quote D_sensitized Quote  Post ReplyReply Direct Link To This Post Posted: 28 October 2010 at 5:20pm
Me too, looks much better then mine.
You didn't happen to uh, make 2 did you?

Originally posted by Blair Blair wrote:

 


-Harrison
88GT 3800 SC1 F23 5-speed
Chilliwack
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Post Options Post Options   Quote Dawg Quote  Post ReplyReply Direct Link To This Post Posted: 28 October 2010 at 12:02pm
Me like alternator bracket.  Good job.

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Post Options Post Options   Quote Blair Quote  Post ReplyReply Direct Link To This Post Posted: 28 October 2010 at 6:54am

I managed to get the cradle cleaned and painted last week. This made it possible to fabricate the alternator mounts and belt tensioner assembly. The lower alternator mount is welded to the front motor mount that cradles both sides of the engine. The upper mount was much trickier to make. It had to protect the alternator from all directions of movement and vibration as well as hold the tensioner is the best possible location.

If your making alternator mounts for a swap make them strong! If you can't lift the engine by your alternator mounts it's not strong enough.

 

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Post Options Post Options   Quote Blair Quote  Post ReplyReply Direct Link To This Post Posted: 16 October 2010 at 8:02pm
I will be using a custom bracket and stock tensioner assy. It worked well on the series 2 installs. The tensioning on the series 1 needs to be on the driving side of the pulley for simple belt routing. I was thinking a damper or shock may work to control a slipping belt caused by belt whip.
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Post Options Post Options   Quote D_sensitized Quote  Post ReplyReply Direct Link To This Post Posted: 16 October 2010 at 6:44pm
Well my tensioner isnt really doing any more then an idler pulley would
because of the geometry of it and the only chatter I had was due to a
wobbly alternator pulley. Are you using the stock alt/tensionner
bracket?

Although now that I think of it, there is a intermittent rattle that I havnt
tracked down and havnt looked at the pulleys.
-Harrison
88GT 3800 SC1 F23 5-speed
Chilliwack
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Post Options Post Options   Quote Blair Quote  Post ReplyReply Direct Link To This Post Posted: 16 October 2010 at 6:16pm

This week I managed to drop the cradle from the car only to find dirty parts. I will have to clean and repaint the cradle before I can work on installing the new engine and trans.

 At this time it seems like a endless list of things to do...

If I can get the cradle prepped before the freeze I will mount the alternator and pulley system. Then all I have to worry about is wiring. The install will be made easier because a 4t60e/ 3800 was already in the car.

D_sensitized -

Can you tell me how your blower belt tensioner is working for you. Have you had chatter problems? I don't see a good way to mount on the return side so I may have to go driven side as well.

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Post Options Post Options   Quote D_sensitized Quote  Post ReplyReply Direct Link To This Post Posted: 14 October 2010 at 12:11am
Oh wait, there was already a series one in there wasn't there.

Sweet another series one S/C

fixed
-Harrison
88GT 3800 SC1 F23 5-speed
Chilliwack
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Post Options Post Options   Quote Romeo Quote  Post ReplyReply Direct Link To This Post Posted: 13 October 2010 at 11:55pm
You have a brother now! lol
Never shift into reverse without a back-up plan.
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Post Options Post Options   Quote D_sensitized Quote  Post ReplyReply Direct Link To This Post Posted: 13 October 2010 at 11:47pm
Sweet another series 1!
-Harrison
88GT 3800 SC1 F23 5-speed
Chilliwack
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Post Options Post Options   Quote marcelvdgn Quote  Post ReplyReply Direct Link To This Post Posted: 13 October 2010 at 11:32pm

Blair

I cant believe that is the same engine

all sparkly clean and all.......

let me know if i can help out

Marcel

Marcel 86SE V6 Auto
85SE V6 Auto
85 2m4
soon to be sleeper 3.8sc 5 speed
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Post Options Post Options   Quote Patrick Quote  Post ReplyReply Direct Link To This Post Posted: 12 October 2010 at 1:44am

Hey Blair, a lot of club members will be happy to see you posting here again.

 

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Post Options Post Options   Quote Blair Quote  Post ReplyReply Direct Link To This Post Posted: 11 October 2010 at 5:10pm

Hi guys, I've been working on a upgrade for my coupe.

With Marcel's help I have a 93 3800sc - 4t60e combo to upgrade the car with. I have already resealed and gasketed the engine and trans. I will be pulling the old 3800tpi - 4t60e out and fitting the new engine in the coming months.

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Post Options Post Options   Quote John Quote  Post ReplyReply Direct Link To This Post Posted: 27 September 2010 at 12:02pm

Originally posted by Blair Blair wrote:

Hey Blair, the car looks great. I am new to this forum and have a 85 GT that I have had sence 86. Bought it new from the dealer as a left over. I have now purchased a new 3800 tpi without a wire harness or computer. got any suggestions on where to start with this build. I had planned on going to a scrap yard to look for a car with the same motor to get the harness and parts needed. If you have any suggestiones at all it would be greatly appreciated.

John

Drove the car on the road for the first time last night. I had to put gas in the tank so I could make it to Dales alignment on sat. Needless to say the car doesn't track vary well yet.

I had no problems with the engine or trans. The overdrive gear has the car purring quietly at 80km but when the car is floored you can hear it! ( from about 3 miles away.) Acceleration is just a little better than a 3.4 but it's way better than the 2.5L the car had.

I still have some minor electrical problems in the dash to tweak out and I may need to think about a bigger muffler. All in all I 'm happy with the way the swap went.

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Post Options Post Options   Quote Blair Quote  Post ReplyReply Direct Link To This Post Posted: 26 February 2008 at 6:33pm

Well the Edlebrock muffler was just too LOUD! so it didn't last long once I started driving the car.

I took a 40 series muffler from Flow Master and cut the end off and flipped it so the in and out were on the same side. Then it was just a matter of installing it in place of the other muffler after cutting out some of the trunk. I will repair the truck later. The tip you see is from Bora and looks vary close to stock.

Here's a pic of the finished engine in the bay. So far it's running clean with no problems. The power is just enough to have fun but not get all out of shape.

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Post Options Post Options   Quote Blair Quote  Post ReplyReply Direct Link To This Post Posted: 26 February 2008 at 6:08am

Originally posted by Bassman Bassman wrote:

All I can say is omg...looks as good as you Blair

Thankyou' Thank youThank you vary much. u-hu.

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Post Options Post Options   Quote Blair Quote  Post ReplyReply Direct Link To This Post Posted: 26 February 2008 at 6:04am
Originally posted by marcelvdgn marcelvdgn wrote:

Blair....looks like the first photo

M

That is the most common 3800na to end up in a Fiero. People like it because of its reliability and lack of plastic. If you decide to go turbo at a later date, you can use the grand national comp. program as a plug and play.

Here's a pic. of how well it cleans up.

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